LE Pyroshield XHvy Syn Open Gear
LE Pyroshield® Syn Hvy & XHvy Open Gear Lubricants (9000 & 9011) are heavy-duty synthetic fluids designed to provide outstanding protection for high-load, heavy-shock applications such as large shrouded open gears in the mining, mineral processing and cement industries. Non-asphaltic and environmentally friendly, they contain no heavy metals and feature a synergistic mix of Almasol®, LE’s exclusive wear-reducing additive, and a unique combination of extreme pressure additives. Extremely tacky without building up, they flow freely in use and will not accumulate on shroud and pinion areas – eliminating cleanup and the risk of gear damage from accumulations, and reducing lubricant consumption by up to 80 percent.
GRADE COMPARISON
| Property | 9011 XHvy | 9000 Hvy |
| Color | Purple | Purple |
| Gravity °API (ASTM D1298) | 25.8 | 23.3 |
| Viscosity @ 100°C (212°F), cSt (ASTM D445) | 1,104 w/o diluent | 880.0 |
| Viscosity @ 40°C (104°F), cSt (ASTM D445) | 36,070 w/o diluent | 28,980 |
| Viscosity @ 40°C (104°F), cSt, min. (ASTM D445) | 6,000 w/ diluent | – |
| Viscosity @ 99°C (210°F), SUS, calculated | 5,149 w/o diluent | 4,104 |
| Viscosity Index, min. (ASTM D2270) | 190 w/o diluent | 190 |
| Diluent | Yes | No |
| Flash Point, COC (ASTM D92) | 112°C (235°F) w/ diluent; 196°C (385°F) w/o diluent | 196°C (385°F) |
| Pour Point (ASTM D97) | 0°C (32°F) | 12°C (54°F) |
| Rust Test, 4 hrs @ 60°C (140°F), DI H2O (ASTM D665A) | Pass | Pass |
| Rust Test, 4 hrs @ 60°C (140°F), Sea H2O (ASTM D665B) | Pass | Pass |
| Copper Corrosion, 3 hrs @ 100°C (212°F) (ASTM D130) | 1b | 1b |
| Timken OK Load, lbs (ASTM D2782) | 95 | 95 |
| Four-Ball EP Weld Point, kgf (ASTM D2783) | 400 | 400 |
| Four-Ball EP Load Wear Index, kgf (ASTM D2783) | 95 | 95 |
| SRV-EP @ 50°C (122°F), 1 mm stroke, 50 Hz, ball on disc, max load w/o seizure, N (ASTM D5706) | 1,200 | 1,200 |
| FZG Fail Stage | 14+ | 14+ |
KEY FEATURES
| •Increases uptime, lengthens gear life, lowers lubricant consumption and reduces maintenance |
| •Exceptionally high film strength for high-load, heavy-shock applications |
| •Carries a Timken OK load of 95 lb |
| •Achieves 14th stage pass in FZG gear test |
| •Creates a film on metal surfaces, preventing destructive metal-to-metal contact |
| •Reduces gear temperatures by 5–15% |
| •Clings tenaciously to metal surfaces without accumulating |
| •Contains no lead or heavy metals |
| •Can be disposed of like any other non-hazardous petroleum oil |
| •Appears translucent in use, facilitating visual inspection of open gears |
| •Does not require equipment shutdown during conversion from old lubricant |
| •Can be applied manually or through automatic spray systems – does not clog spray nozzles |
| •Eliminates cleanup-related downtime |
| •Reduces lubricant consumption by up to 80% and reduces energy consumption |
APPLICATIONS
| •Large shrouded open gears |
| •Coal-fired power generation |
| •Mining (iron, copper and other minerals) |
| •Sugar beet processing |
| •Cement |
| •Ceramics |
| •Paint |
| •Glass and sand |
ADDITIONAL INFORMATION
| Performance Requirements Met or Exceeded | AGMA 9005-E02; Falk Corporation; FFE Minerals; Foster Wheeler; Fuller Traylor; Metso; Walchandnagar Industries Ltd, India |
The information contained in this data sheet is based on data considered to be accurate. No warranty is expressed or implied regarding the accuracy of this data. Product specifications and availability are subject to change without notice. Lube Control Pty Ltd accepts no responsibility for any loss or damage arising from the use of this information.
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Technical Documents
LE9000-LE9011 TDS
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Product details and specifications are for reference only and subject to change without notice. Customers must independently verify all technical data and OEM approvals directly with the manufacturer prior to purchase. We accept no liability for any errors, omissions, or damages arising from reliance on this information.